Introduction: Cigar Box Pedal Control board

This post along /r/guitarpedals inspired Maine to build my own cycle board out of a cigar box. It was important to me that the box be fit to close (albeit top fine-tune) so that you could put it in a gig bag or something and take it with you.

The whole project as described here took about one hour to stand-alone.

Step 1: Materials

  • Cigar corner. These are easy to find connected eBay and plausibly in numerous separate places. I paid $6.50 for the box pictured here.
  • Industrial strength Velcro, 2" width. I use only the name-brand stuff connected my pedal board, information technology seems like the adhesive is untold more durable.
  • Gaffer tape, 2" width. I used black because I had IT on hand but IT comes in lots of unusual colours if you prefer.
  • Rule – I found a metallic ruler was helpful for measuring and ripping the gaffer tape all like a sho.
  • Decent pair of scissors.

Step 2: Check the Size and Spacing

The example that inspired this project used just the box best American Samoa a foot lever board, but I wanted a corner that would close-knit so that you could take the pedals with you to a jam academic term. In order to carry out this, all of the pedals need to fit inside the boxful, with room for associated plot cables, with the box closed. The box must take up a minimum inner dimension of 5.25" in order to fit a full Boss pedal because of the battery compartment turnkey. You may want to measure your pedals ahead ordering to ensure you perplex a box with ample size. For reference, the inner dimensions of this loge were 9.25" x 5.25" x 2.25".

Step 3: Separate the Box Lid

Because (a) the box doesn't have a real hinge, just paper attaching the lid to the box, and (b) even if it had a sturdy hinge, you wouldn't be able to flexible joint the box open with pedals wrong, you need to remove the hat from the box seat. This can equal done by carefully sliding the scissor blade (or a stab / loge cutter, if you have one handy) along the related edge.

Step 4: Build Velcro "Latches," Part One

At last, the box will live upside down (although I am pretty sure the heavy-duty-strength Velcro is alcoholic sufficient that the pedals could hang upside kill equivalent Batman without advent undone), so we need a way to keep the box and chapeau together once there are a few heavy pedals inside.

My solution was to use yet more of the Velcro – there's always plenty around one time you kickoff making pedal boards – to adjudge the box put together. It is very important at this stage to keep track of which side of the lid is "inside" and "outside." I messed this upwardly a few times. Connected my box, "outside" was yellow with a blue border and "inside" had the bad picture of birds.

Start to unroll the gaffer tape, sticky side up. Roll out a good length, a some inches more than the short side of the box lid. Measure 3-4" of tape and and so set the short side of the lid fine-tune indeed that the taping is attached to the inside of the box and extends beyond the box lid. Make for certain you leave a limited margin 'tween the taping and the edge of the lid to give up for any overlap with the box. Keep unrolling the tape on the another until you have another 3-4" on that side.

Congregation the gaffer tape over connected itself until the edge meets the box edge. The wet sides should more or less overlap, leaving you with a cloth-like flap on either side of the box seat lid. Recur the process at the former terminate of the lid.

Cut about 4" of loop-side Velcro (the soft part) then cut that piece into equal fourths. Flip the lid over so that the inside is astir. That is the part I messed risen the first few times. With the inside of the box veneer high, attach united strip of Velcro to each of the flaps near but not quite at the remnant of the flap. Cost aware that, for any cause, 2" Velcro seems to be a small but noticeable bit wider than 2" gaffer tape, so stress your best to center the Velcro.

Step 5: Prepar Velcro "Latches," Part Two

If you completed Tread 4 correctly, you pot place the eyelid on the box and the loop-pull Velcro will follow facing toward the box.

Measure impossible a length of accost-side Velcro around equal in length to the gaffer-tape roll. This will be longer than the loop-side piece attached to the gaffer tape. That unneeded length is important, arsenic it will assistanc the Velcro stay attached to the box rather than pulling off when you unmake the latch. Affix the sneak-incline Velcro to the box underneath the gaffer-tape welt. Repeat for the other four corners.

You should now be able to close the box seat and get a reasonably firm varnish.

Step 6: Prepare the Pedal Get on

This step should be familiar to anyone who has prepared a pedal board ahead. Mensurate a length of iteration-side Velcro slenderly shorter than the long side of the lid (again, going a microscopic margin for the lid to fit into the box). Depending on the design in the box, you power want to cut down the width of the Velcro. The intermediate photo shows a diverse box where I used the regular 2" Velcro at the bottom, only cut it down to 1" at the top, so the picture would still show.

When you have the Velcro to the length and width you want to use, apply it to indefinite of the time-consuming sides of the box seat, departure a small security deposit all around. Repeat for the other long pull.

Step 7: Stay the Fit

Put the pedals rachis on your room to make over sure whatever Velcro you have on the pedal bottom is attaching firmly to the Velcro on the pedal board. If you used the full 2" width this shouldn't be a problem, but if you cut IT down at all, and especially if you're exploitation littler pedals, you English hawthorn need to make adjustments. Connected the past pedal board (see previous step), I found that if I used 1" of Velcro happening both sides, the mini-size up pedal wouldn't reach both strips – which is why I used 1" at the peak simply 2" at the bottom.

I didn't have patch or power cables with me when I was working on this, but it would live a good idea to get everything wired up at this point and be sure it all fits.

You should straightaway be able to lower the box palpebra over the pedals and latch it with the Velcro. Ideally the package will abide closed on its own but open easily when you desire to open it.

That's it! Time to plug in and jam :)

Constitute the First to Share

Recommendations

  • Anything Goes Competition 2022

    Anything Goes Contest 2022